Manufacturing Solutions
IoT, automation, and supply chain solutions for modern manufacturing with real-time monitoring and optimization.
Smart Manufacturing Solutions
MES (Manufacturing Execution)
Real-time production tracking, shop floor control, and OEE monitoring
IoT & Predictive Maintenance
Connected sensors, equipment monitoring, and AI-powered failure prediction
Supply Chain Management
Procurement, supplier management, logistics, and demand planning
Quality Management System
Automated inspections, SPC, defect tracking, and root cause analysis
Production Planning (APS)
Advanced scheduling, capacity planning, and material requirements
Industry 4.0 / Smart Factory
Digital twin, machine learning, robotics, and edge computing
Manufacturing Technology Expertise
Transforming factories with Industry 4.0 technologies and proven manufacturing best practices.
OEE Improvement
Average 25% increase in Overall Equipment Effectiveness
Real-Time Visibility
Live production dashboards with alerts and KPIs
Downtime Reduction
Predictive maintenance reduces unplanned downtime by 40%
ROI in 12 Months
Fast payback through efficiency gains and waste reduction
Smart Factory Implementation
Assessment & Audit
Analyze production processes, equipment, and identify automation opportunities
Solution Design
Design IoT architecture, sensor placement, and system integrations
Pilot Deployment
Deploy on one production line for validation and refinement
Integration
Connect to ERP, SCADA, PLCs, and existing manufacturing systems
Full Rollout
Expand to all production lines with operator training
Optimization
Continuous improvement with AI/ML models and performance tuning
Industry 4.0 Technologies
Manufacturing Success Stories
Predictive Maintenance
Challenge:
Frequent equipment breakdowns causing 15% unplanned downtime
Result:
IoT sensors + ML models reduced downtime from 15% to 3%
Production Tracking
Challenge:
No real-time visibility into 5 production lines, manual reporting
Result:
MES implementation provided live dashboards and 99.5% traceability
Quality Control
Challenge:
Manual inspection missing 3% of defects, high rework costs
Result:
Computer vision system detects 99.8% of defects in real-time